The Role of Extrusion Extruder Torque in High-Viscosity Materials

When we’re thinking about making things with machines, the strength of the machine matters a lot. This is particularly so in the case of the machine working with thick and adhesive materials, such as dough or thick plastic. At SEVENSTARS MACHINERY, we know a lot about this because we grind it with machines that must force this material out of a tiny opening. The force of the push is what we call “extrusion extruder torque." Why is this so important and how does it create better products? 

Importance of extrusion extruder torque in high-viscosity materials

When you squeeze something very thick through a small space, it takes a lot of force. It’s like at the industrial level of machines that process high-viscosity or super heavy stuff: That’s what’s happening here. The torque, or the twisty force that the machine is exerting, has got to be super, super strong to be able to move the material. If it doesn't have the torque, it doesn't power very well, and it can even get stuck. That’s why at SEVENSTARS MACHINERY, we ensure that our extruder machine are equipped with enough torque to hold up to even the hardest products. 

Investigating the impact of extruder torque on the processing of high viscous materials

The torque it has determines the extent to which the machine can mix and shape the material. If the torque is too low, then the material may not mix good, and the shape won’t be correct. However, if it’s too high, the machine could be too power-hungry and wear out quickly. Balance is everything. That’s why we’re developing extrusion extruder machines that can vary their torque depending on what they are working on. 

Relation between torque of extruder screw and quality of product from high viscose materials

The torque matters, a lot, for the quality of the final product. If the torque is the perfect amount, the material comes out smooth and even. As in, the product will look nice and work well. But if the torque is wrong, then the product could have problems like being too soft or not the right shape. Here at SEVENSTARS MACHINERY, we do testing on our machines to insure the best torque of each application. 

Maximizing Efficiency and Cost Savings by Managing extruder torque in high viscosity materials

The good news is that using the right amount of torque doesn’t just result in better products — it also saves money. When a machine has the torque it needs, it means it isn’t inefficiently wasting energy or materials. That translates to lower electricity bills as well as less throwaway material. And the machine itself, of course, lasts longer when you don’t make it work too hard. This will save you money in maintenance and replacement costs. 

The significance of extruder torque monitoring and control for the processing of high-viscosity materials

It's very important not to over torque and keep an eye on your torque. A change could mess the whole thing up, if it does happen. That’s why our machines from SEVENSTARS MACHINERY have dedicated sensors to always check the torque. These sensors ensure that the torque is always just right, so the machine runs smoothly and the products come out right every time. That has helped us keep an eye on even the smallest details in order to ensure everything we make meets our high standards.